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Elements and Performance Criteria

  1. Prepare for work
  2. Operate filter
  3. Recognise and take action on abnormal situations in accordance with procedures
  4. Isolate and de-isolate filter

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Hazards

Hazards include one or more of the following:

electricity

gas

gases and liquids under pressure

structural hazards

structural collapse

equipment failures

industrial (machinery, equipment and product)

equipment or product mass

noise, rotational equipment or vibration

plant services (steam, condensate and cooling water)

working at heights, in restricted or confined spaces, or in environments subjected to heat, dusts or vapours

flammability and explosivity

hazardous products and materials

unauthorised personnel

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Routine problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of the following:

control pressure

effects on upstream and downstream plant

clogging

seal/gasket leaks

pressure loss/low flow

cartridge/filter change

blockages/build-up/fouling

erosion/wear

Known solutions are drawn from one or more of the following:

procedures

training

remembered experience

Non-routine problems must be reported according to according to relevant procedures.

Action on abnormal situations

Action on abnormal situations includes the following:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person

Filtration equipment

Filtration equipment includes the following:

filters and membranes, such as plate and frame filters, leaf filters, cartridge filters, bed (sand/gravel) filters and disk/edge filters

pressure/flow monitoring equipment

minor equipment to supply filter and remove filtrate/cake which is integral to the operation of the filter

Operate

Operate is to monitor, adjust/change the plant item/unit/system to meet specifications, by one or more of the following:

manually in the plant

using local controller in the plant

using the process control system in the control room

Start up/shut down as required

Start up/shut down as required includes the following:

start up and shut down to/from normal operating conditions

start up and shut down to/from isolated, cold or empty

start up and shut down to/from other conditions/situations experienced on the plant


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

monitor and adjust process systems and filtration equipment to meet specifications

determine the impact of differential pressure changes and adjust process variables accordingly

recognise early warning signs of equipment/processes needing attention or with potential problems

start up, shut down and changeover filters

isolate and de-isolate equipment

identify hazards and apply hazard control procedures

distinguish between causes of problems/alarm/fault indications, including:

process variations

instrument failure/wrong reading

electrical failure

mechanical failure.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

all items on a schematic of the filter system and the function of each

principles of the filtration process

filter cake properties where appropriate

systems operating parameters

function and troubleshooting of major internal components and their problems, such as cartridges, baskets, supports, nozzles and grids

typical problems with separation equipment and their remedy

physics and chemistry relevant to the process unit and the materials involved

process parameters and limits, e.g. pressure and flow

causes of head loss in filtration systems, including cakes and cake compressibility

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.